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INSPECTION - TM-5-4210-220-34_474
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Cylinder Block Cleaning and Inspection (cont)
TM  5-4210-220-34 3-8. ENGINE - Continued d. Cylinder Block Cleaning and Inspection (1)     Remove all gasket material from cylinder block. (2)     Remove all oil gallery and core hole plugs, except cup plugs, to allow cleaning solution to contact the inside of the oil and water passages. (3)     If core hole plugs are difficult to remove, hold a 3/4 in.  drift against the plug and give it a few sharp blows with a  hammer.    Using  1/2  in.    flex  handle  placed  into  countersunk  hole  of  plug,  turn  plug  slightly  in  tightening direction.  Turn handle and plug in opposite direction to remove plugs. WARNING Alkaline  solution  is  toxic  to  skin,  eyes,  and  respiratory  tract.    Skin  and  eye  protection  required.  Avoid repeated or prolonged contact.  Good general ventilation normally adequate. (4)     Submerge block in tank, with agitating tray, of hot alkaline solution to remove grease WARNING Steam or vapor pressure cleaning creates hazardous noise levels and severe burn potentials. Eye, skin, and ear protection are required. (5)     Steam clean block after hot bath to remove the alkaline solution and any remaining sludge in block. 3-185

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