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TM 5-4210-220-34
3-8.
ENGINE - Continued
3-8.11
Cylinder Block.
This task covers:
a.
Removal
b.
Inspection
c.
Installation
f.
Installation
TOOLS
Gear Cover and Balance Weight Removed (see para.
Shop Equipment, Automotive
3-8.5)
Maintenance and Repair,
Mechanical Governor and Fuel Pump Removed (see
NSN 4910-00-754-0705
para. 2-19.13)
J29109 Overhaul Stand
Oil Pan Removed (see para. 2-19.11)
J8601-01 Adapter Plate
Engine Oil Cooler Removed (see TM
J29592 Adapter Pressure Test
5-4210-220-12)
J5347-01 Cylinder Bore Gage
Engine Oil Pump Removed (see para. 2-19.10)
J29005 Cylinder Block Line Boring Kit
Engine Oil Filter and Base Removed (see TM
J23019 Plug Installer
5-4210-220-12)
J28711 Driver After cooler Adapter
Blower Removed (see para. 3-8.3)
J7079-02 Driver
After cooler Removed (see para.3-8.4)
J8092 Driver
Flywheel Housing Removed (see para. 3-8.6)
J24597 Adapter
Idler Gears Removed (see para. 3-8.7)
J25384 11/16 - 11 Bottom Tap
Camshafts Removed (see para. 3-8.8)
J23059 Master Setting Gage
Pistons, Liners and Connecting Rods Removed (see
para. 3-8.9)
EQUIPMENT CONDITION
Crankshaft Removed (see para. 3-8.10)
Engine Removed From Truck (see para. 3-8.1
Exhaust Manifolds Removed (see para. 2-19.1)
MATERIALS/PARTS
Throttle and Pump Governor Removed (see para.
2, Appendix B Antifreeze
2-19.12)
4, Appendix B Antiseize Compound
Accessory Drive Removed (see para. 2-19.2)
16, Appendix B Grease
Water Pump Removed (see para. 2-19.9)
17, Appendix B, Lubricating Oil
Rocker Covers Removed (see para. 2-19.3)
22, Appendix B Pipe Sealant
Rocker Arms/Cam Followers And Push Rods
23 Appendix B Retaining Compound
Removed (see para. 2-19.4)
29, Appendix B Threadlock Liquid
Injector Controls Removed (see para. 2-19.6)
8923315 Block Assembly
Fuel Injectors Removed (see para. 2-19.5)
5199616 Gasket Kit (Engine Overhaul)
Cylinder Heads Removed (see para. 2-19.8)
PERSONNEL REQUIRED - 2
Check mounting bolts carefully to be sure engine Is securely mounted to overhaul stand before removing
the lifting sling. Severe injury to personnel and destruction of engine parts will result if engine breaks away
from overhaul stand.
NOTE
This instruction is written assuming engine is removed from truck and is stripped of all equipment.
INSPECTION, para a., details the procedure to carry out a pressure test of the block with the engine in the
truck. This procedure should be used as a quick test to determine if the block heads are cracked. Para.
e details a more thorough test.
3-182
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