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INSTALLATION (cont) - TM-5-4210-220-34_471
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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REMOVAL - TM-5-4210-220-34_473
TM 5-4210-220-34 3-8. ENGINE - Continued 3-8.11 Cylinder Block. This task covers: a. Removal b. Inspection c. Installation f. Installation TOOLS Gear Cover and Balance Weight Removed (see para. Shop Equipment, Automotive 3-8.5) Maintenance and Repair, Mechanical Governor and Fuel Pump Removed (see NSN 4910-00-754-0705 para.  2-19.13) J29109 Overhaul Stand Oil Pan Removed (see para.  2-19.11) J8601-01 Adapter Plate Engine Oil Cooler Removed (see TM J29592 Adapter Pressure Test 5-4210-220-12) J5347-01 Cylinder Bore Gage Engine Oil Pump Removed (see para.  2-19.10) J29005 Cylinder Block Line Boring Kit Engine Oil Filter and Base Removed (see TM J23019 Plug Installer 5-4210-220-12) J28711 Driver After cooler Adapter Blower Removed (see para.  3-8.3) J7079-02 Driver After cooler Removed (see para.3-8.4) J8092 Driver Flywheel Housing Removed (see para.  3-8.6) J24597 Adapter Idler Gears Removed (see para.  3-8.7) J25384 11/16 - 11 Bottom Tap Camshafts Removed (see para.  3-8.8) J23059 Master Setting Gage Pistons, Liners and Connecting Rods Removed (see para.  3-8.9) EQUIPMENT CONDITION Crankshaft Removed (see para.  3-8.10) Engine Removed From Truck (see para.  3-8.1 Exhaust Manifolds Removed (see para.  2-19.1) MATERIALS/PARTS Throttle and Pump Governor Removed (see para. 2, Appendix B Antifreeze 2-19.12) 4, Appendix B Antiseize Compound Accessory Drive Removed (see para.  2-19.2) 16, Appendix B Grease Water Pump Removed (see para.  2-19.9) 17, Appendix B, Lubricating Oil Rocker Covers Removed (see para.  2-19.3) 22, Appendix B Pipe Sealant Rocker  Arms/Cam  Followers  And  Push  Rods 23 Appendix B Retaining Compound Removed (see para.  2-19.4) 29, Appendix B Threadlock Liquid Injector Controls Removed (see para.  2-19.6) 8923315 Block Assembly Fuel Injectors Removed (see para.  2-19.5) 5199616 Gasket Kit (Engine Overhaul) Cylinder Heads Removed (see para.  2-19.8) PERSONNEL REQUIRED - 2 Check mounting bolts carefully to be sure engine Is securely mounted to overhaul stand before removing the lifting sling.  Severe injury to personnel and destruction of engine parts will result if engine breaks away from overhaul stand. NOTE This  instruction  is  written  assuming  engine  is  removed  from  truck  and  is  stripped  of  all  equipment. INSPECTION, para a., details the procedure to carry out a pressure test of the block with the engine in the truck.  This procedure should be used as a quick test to determine if the block heads are cracked.  Para. e details a more thorough test. 3-182

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