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Piston/Sleeve Installation
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Crankshaft.
TM 5-4210-220-34 3-8. ENGINE - Continued (13)  Lubricate bearing shell with engine oil (Item 17, Appendix B). (14)  Install rod and liner assembly in block bore so that the identification number and letter on the connecting rod face the outer edge of the cylinder block and the match marks on the liner and the block are in alinement. (15)  Guide  the  end  of  the  connecting  rod  through  the  block  bore  carefully  to  avoid  damaging  or  dislodging  the bearing shell. (16)  Slide the piston, rod and liner assembly straight into the block bore until liner flange rests against insert in the counterbore in block. (17)  Pull piston and connecting rod into the liner until upper bearing shell is firmly seated on crankshaft journal. (18)  Be  sure  the  marks  on  the  end  of  connecting  rod  cap  bolts  are  parallel  with  each  other  to  indicate  proper alinement of bolts in connecting rod. NOTE The distance from the vertical center line of the connecting rod bolts to the edges of the rod are not equal. When   installing   the   piston   and   connecting   rod   assembly   be   sure   that   the   narrow   side   of   the   two connecting rods on the crankshaft journal are together to avoid cocking of the rod. (19)  Place lower bearing shell in connecting rod cap NOTE Lower bearing shell is one with continuous oil groove from one parting line to the other. (20)  Lubricate bearing shell with engine oil (item 17, Appendix B). (21)  Install bearing cap and bearing shell on connecting rod with the identification numbers on the cap and the rod adjacent to each other.  Tighten nuts to 70 ft lb (95 Nm). (22)  Use hold down clamps J24565-02 to retain liners in place when the crankshaft Is rotated. (23)  Check connecting rod side clearance between each pair of connecting rods Clearance of new parts should be from 0.008 - 0.016 in.  (0.20 - 0.41 mm). (24)  Install remaining liner, piston and rod assemblies. (25)  After all liners are installed remove hold down clamps. (26)  Refer to para.  2-19.8 for INSTALLATION of cylinder head. 3-173

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