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Piston, Liner, Rings, Rod and Rod Bearings - TM-5-4210-220-34_458
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Piston Installation (cont)
TM 5-4210-220-34 3-8. ENGINE - Continued NOTE Four inserts are available to adjust liner height during installation. Size Thickness Identification (New Inserts) std. .1188 - .1193 in. Black oxide or 2 purple stripes std. .1200 - .1205 in No Color std. .1212 - .1217 in. Copper or 2 orange stripes +.015in. .1362 - .1367 in. White and orange stripe (11)  Mark liner and block with felt pen so liner may be reinstalled in same position in the same block bore. (12)  Remove cylinder liner hold down clamps. b. Piston Installation (1)     Install bearing bushing (1) into the piston crown.  It should slide in without force.  It must be installed before assembling piston skirt (8) to crown (9). (2)     Lubricate the metal seal ring (7) with engine oil  (Item  17,  Appendix  B)  and  install  into ring    groove    of    crown    with    the    chamfer toward the bottom of piston. (3)     Compress seal ring (7) with ring compressor J24226. (4)     Push   skirt   (8)   into   position   on   the   piston crown (9) (5)     Place  piston  assembly  resting  crown  down on  bench.    Rotate  skirt  full  360  deg.    on crown.  Seal ring must not bind or have any tight spots.  If seal ring sticks, remove tight spots with flat file.  Replace piston crown if binding cannot be relieved. (6)     Lubricate piston pin (5) with engine oil (item 17,  Appendix  B).    Line  up  the  piston  pin opening   in   the   piston   skirt   (8)   with   the bearing   opening   in   piston   crown   (9)   with alinement     tool     J24285     (A)     to     prevent damage  to  pin  (5)   or   bearing   (1).      Then install piston pin. 3-169

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