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INSTALLATION - TM-5-4210-220-34_457
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Piston Installation - TM-5-4210-220-34_459
TM 5-4210-220-34 3-8. ENGINE. 3-8.9 Piston, Liner, Rings, Rod and Rod Bearings. (3) Block counterbore depth must range from either 0.4755 0.4770 in.  (12.077 12 116 mm) or 0.4905 0 4950 in. (12.459   12.497   mm)   and   must   not   vary   more   than   0.0015   in.      (0.0381   mm)   in   depth   around   the circumference. (4) No two adjacent block counterbores may range in depth more than 0,001 in.  (0.25 mm) when gaged along the longitudinal cylinder block center line. (5) A replacement cylinder liner Is classified according to the flange thickness to control the distance from the top of  the  liner  to  the  top  of  the  cylinder  block.    A  cylinder  liner  with  a  flange  thickness  of  0.3100  0.3109  in. (7.874 7.897 mm) (C1) has the part number etched on the lower portion of the bottom half of the liner.  A liner with a flange thickness of 0.3110 0.3120 in.  (7.899 7.925 mm) (C2) has the part number etched on upper portion of the bottom half of liner.  Both liners have the same part number. (6) Do not install cylinder seals in engine block at this time. (7) The original liners must be installed into original hole location in block if liners are reused.  Similarly original inserts or replacement ones of same thickness should be installed into each corresponding counter-bore and related liner. (8) Install  insert  and  cylinder  liner  into  each  cylinder  bore  of  block.    Do  not  use  excessive  force  to  install  liner. Hand push liner into cylinder block until liner rests on insert. (9) Clamp each liner in place with hold down clamp J24565-02.  Tighten bolts to 50 ft lb (68 Nm). (10) Measure distance from the top of the liner to the top of the block with dial indicator J24898.  The liner must be 0.0418 0.0482 in.  (1.062 1.224 mm) below the top of the block and the difference in depth between any two adjacent liners when measured along the cylinder longitudinal centerline must not exceed 0.0015 in.  (0.038 mm).  If the above limits are not met, install a different thickness insert or install liner in another cylinder bore and recheck height, or install new replacement cylinder liner and recheck height. 3-168

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