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INSTALLATION (cont) - TM-5-4210-220-34_451
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Piston and Rod Removal
TM 5-4210-220-34 3-8. ENGINE. 3-8.9 Piston, Liner, Rings, Rod and Rod Bearings. This task covers a. Removal b. Inspection c. Installation TOOLS EQUIPMENT CONDITION Shop Equipment, AutomotiveMain Engine Shutdown (see TM 5-4210-220-12) Maintenance and Repair, APU Shutdown (see TM 5-4210-220-12) NSN 4910-00-754-0705 Batteries Disconnected (see TM 5-4210-220-12) J8128 Ring Expander Cab and Pump Body Head Shields Removed (see TM J33048 Piston Disassembly Tool 5-4210-220-12) J24599 Piston Ring Gage Cooling System Drained (see LO 5-4210-220-12) J28460 Reamer Engine Oil Drained (see LO 5-4210-220-12) J24563-A Sleeve Puller Set Cylinder Head Removed (see para.  2-19.8) J23059-01 Master Setting Gage J5902-01 Cylinder Hone Set MATERIALS/PARTS J5347-B Cylinder Bore Gage 2, Appendix B Antifreeze J24564 Master Ring Gage 4, Appendix B Antiseize Compound J24565-02 Hold Down Clamp Set 10, Appendix B Dry Cleaning Solvent J24898 Cylinder Liner Depth Gage 17, Appendix B Engine Oil J24226 Piston Seal Ring J24285 Piston Pin Alignment Tool PERSONNEL REQUIRED - 2 J23762 Piston Pin Retainer Installer J23987-01 Leak Detector J5438-01 Feeler Gage Set J24227 Ring Compressor NOTE Piston  and  piston  liners  may  be  removed  with  engine  in  truck.    The  following  instructions  are  written assuming engine is in truck.  REMOVAL During disassembly of engine, tag and label all parts so related mating parts are identified for inspection and rebuild procedure. a. Piston and Rod Removal (1) Remove   oil   pan   as   detailed   in   para.      2- 19.11. (2) Inspect     bore     of     liner     before     removing piston/rod  assembly  for  wear  ridge  formed at   top   of   liner   by   the   piston   ring   travel. Ridge must be removed with cylinder ridge reamer   (e.g.,   Snap-On   WR-25)   to   avoid ring   breakage   and   piston   damage   during removal of piston/rod assembly. (3) Remove rod cap retaining nuts (12), bearing   cap   (10),   and   lower   rod   bearing (11). 3-162

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