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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Crankshaft Gear Removal
TM 5-4210-220-34 3-8. ENGINE - Continued (6) While holding the support (4), rotate the gear (6) by hand If gear does not rotate freely or there is excessive bushing-to-support clearance repair the blower drive gear as detailed in the REPAIR section following b. Idler Gear Removal (1) Before  removing  the  idler  gear  assembly, check   the   Idler   gear,   hub,   and   bearing assembly    for    any    noticeable    wobble    or shake.    Apply  pressure  by  firmly  grasping the  rim  of  the  gear  with  both  hands,  then rock the gear in relation to the bearing.  The bearings    must    be    replaced    if    the    gear wobbles  or  shakes.    If  the  gear  assembly has  no  noticeable  play  It  is  only  necessary to check the pre-load before reinstallation. (2) Remove the bolt (1) and special washer (2) that  secure  the  idler  gear  hub   (3)   to   the cylinder block. (3) Carefully   remove   the   idler   gear   assembly from the cylinder block end plate. (4) While   supporting   the   hub   (3),   rotate   the gear   (5)   by   hand.      If   the   gear   does   not rotate freely, or there is damage as detailed In  step  1  preceding,  replace  the  bearings (4) as detailed in REPAIR section following. 3-143

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