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INSTALLATION (cont) - TM-5-4210-220-34_386
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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REPAIR (cont) - TM-5-4210-220-34_388
TM 5-4210-220-34 3-8. ENGINE - Continued 3-8.2 Turbocharger - Continued REPAIR (1) Remove Turbocharger from engine and clean. (2) Mark related positions of the compressor housing (2), center housing (3), and turbine housing (6) with a punch prior to disassembly to assure reassembly in the same relative positions. (3)  Remove ’V’ band couplings (1 and 4) securing the compressor housing (2) to backplate assembly (14) and securing the turbine housing (6) to the center housing (3). (4) Remove compressor housing (2) and turbine housing (6) from center housing (3). (5) Position  center  housing  (3)  in  holding  fixture  or  suitable  socket  clamped  in  a  vise.    Place  the  turbine wheel   shoulder   hub   in   socket   with   the   center   housing   upright.      Remove   wheel   nut   (7)   securing compressor wheel (8) to turbine shaft assembly (9). (6) Lift or press the compressor wheel (8) from turbine shaft assembly (9). (7) Remove turbine shaft assembly (9) from center housing (3).  The wheel shroud (10) will fall free when the turbine shaft assembly is removed. (8) Remove and discard the turbine piston rings (11) from shaft assembly. (9) Remove  four  bolts  (12)  attaching  the  backplate  assembly  to  the  center  housing.    Retain  locking  tabs (13). (10)  Remove and discard the seal ring (15) from groove in the center housing. (11)  Remove the thrust spacer (16) from backplate (14).  Discard piston rings (17) from spacer. (12)  Remove thrust collar (18) thrust bearing (19), bearing (20), washer (21), and snap ring (22) from center housing. (13)  Remove  snap  ring  (23),  bearing  (24),  washer  (25),  and  snap  ring  (26)  from  opposite  end  of  center housing. (14)  Inspect all parts for signs of burning, rubbing or other damage. Never  use  a  caustic  cleaning  solution  for  cleaning  as  this  will  damage  certain  parts.    Use  the  cleaning solution in an open or well ventilated area.  Avoid breathing the fumes to avoid the possible toxic effect of the cleaning solvent.  Keep away from open flames to avoid the possibility of a fire.  Do not use a wire brush or a steel blade scraper to clean the parts. (15)  Soak  all  parts  in  a  non-caustic  cleaning  solvent  (item  10,  Appendix  B).    Use  a  stiff  bristle  brush  to remove all dirt and carbon deposits.  Dry all the parts thoroughly. (16)  Make sure that both wheels are thoroughly clean.  Deposits left on the wheels will affect the balance of the rotating assembly. 3-96

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