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INSTALLATION (cont) - TM-5-4210-220-34_380
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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INSTALLATION (cont) - TM-5-4210-220-34_382
TM 5-4210-220-34 3-8. ENGINE - Continued 3-8.1 Engine - Continued (39)  Remove the pipe plug from the engine main oil gallery and attach the pre-lubricator hose. (40)  Remove the valve rocker covers and, using a positive displacement pump set at 25 35 psi (172 241 kPa), pump in the recommended grade of engine lubricating oil until it is observed flowing from the rocker arms. (41)  Disconnect  the  oil  supply  line  at  the  turbocharger  bearing  center  housing  and  fill  the  bearing housing cavities with approximately one pint of the recommended grade of clean engine oil.  Turn the rotating assemblies by hand to coat all internal surfaces with oil. (42)  Reinstall the turbocharger oil supply line. (43)  Disconnect  the  pre-lubricator  hose,  plug  the  main  oil  gallery  hole  and  replace  all  components previously removed. (44)  Check crankcase oil level.  Add oil until level is at the "full" mark on dipstick.  Do not overfill. (45)  Reconnect batteries as detailed in TM 5-4210-220-12. (46)  Turn battery switch to BOTH. (47)  Purge fuel system, by pressing PRIME switch in cab. (48)  Remove inlet fuel line to mechanical gear fuel pump on top front right side of engine.  Leave line open till fuel supply is continuous with no air bubbles.  Tighten fuel line. (49)  Release PRIME pushbutton in cab. (50)  Open all valves in engine compartment.  Check cab heater is set to HOT. (51)  Start  APU  as  detailed  in  TM  5-4210-220-12  to  circulate  water  in  winterization  system.    Check  all hoses, valves, and heaters for leaks. (52)  Loosen clamp on top circulation hose of pump body heater.  While hose is loose on heater, purge air from system.  Run APU for several minutes. (53)  Shutdown  APU  as  detailed  in  TM  5-4210-220-12.    Check  coolant  level  in  main  engine  radiator. Refill with coolant as required and secure the cap. (54)  Tighten/remake any connections as required. (55)  Repeat purge cycle again using the APU steps 51 thru 53. (56)  Final engine pre-start check list. (a) Transmission fluid level (b) Power steering fluid level (c) Fuel system purged to mechanical fuel pump (d) Engine oil level (e) Coolant fluid level (f) Air intake properly clamped (g) Electrical system completely connected (h) Governor controls connected and adjusted 3-90

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