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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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INSTALLATION (cont) - TM-5-4210-220-34_380
TM 5-4210-220-34 3-8. ENGINE - Continued 3-8.1 Engine - Continued INSTALLATION NOTE If  engine  is  being  replaced,  remove  exhaust  manifolds,  turbocharger,  starter  motor,  air  compressor  and alternator from new engine prior to installation. (1)  If  engine  being  installed  into  truck  is  a  new  replacement  engine  transfer  all  senders,  sensors  and coolant  taps  and  fittings  from  original  block  to  replacement  block.    Clean  all  threads  and  coat  with pipe  sealant  (item  22,  Appendix  B)  prior  to  installation.    If  original  engine,  replace  any  electrical senders removed during overhaul.  Install coolant valves and fittings coating with pipe sealant (item 22, Appendix B) prior to installation. (2) Install  auxiliary  mounting  brackets  to  rear  engine  pad  mount  areas  (10,  Appendix  D)  Tighten  six mounting bolts to 90 ft lb (122 Nm).  Install front engine mount brackets.  Tighten to 90 ft lb (122 Nm). (3) Inspect vibration isolator on front engine mount.  Replace as required. (4) Install lifting sling to the three engine lift brackets.  Attach suitable hoist to sling.  Remove engine from overhaul stand. (5) Raise  engine  high  enough  to  clear  cab,  center  with  cab  opening  and  lower  engine  into   engine compartment. (6) Position engine in engine compartment in line with front engine cross member.  Place heavy washer on top of isolators.  Lower engine close to isolators.  Aline and install two mounting bolts. (7) Continue to lower engine until auxiliary rear mount brackets are resting on main frame side members and front mount brackets are resting on front engine cross member.  Install snubbing washers  and new 5/8 locknuts to front mount bolts.  Do not tighten to full torque at this time. (8) Remove hoist and sling from engine lift brackets. (9) Attach transmission to engine and frame as detailed in TM 5-4210-220-12. (10)  Tighten front engine mount locknuts to 180 ft lb (245 Nm). (11)  Install radiator as detailed in TM 5-4210-220-12. (12)  Install fan assembly as detailed in TM 5-4210-220-12. (13)  Install throttle, fuel shutdown and fire pump governor as detailed in para.  2-20.12. (14)  Install starter motor as detailed in TM 5-4210-220-12. (15)  Install air compressor and air lines as detailed in TM 5-4210-220-12. (16)  Install turbocharger as detailed in para.  3-8.2. 3-88

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