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Installation Torque Converter Housing - TM-5-4210-220-34_370
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Installation Torque Converter Housing (cont)
TM 5-4210-220-34 3-7. TRANSMISSION - Continued (8) Roll  up  the  seal  ring  to  about  half  its  free  diameter  and  hold  it  that  way  for  about  10  seconds.    Being careful not to spread the seal ring more than necessary, slide it onto the hub.  Place one end of the seal ring into the groove and gradually work the seal into the groove. (9) Install the butt-joint seal rings onto the front support hub. (10)  Attach   a   lifting   sling   to   the   converter   housing.      Raise   the   converter   housing   assembly   above   the transmission in the vertical position. (11)  Install  two  1/2  13  X  2  3/8  in.   guide   screws   J1126,   one   in   the   converter   housing   and   one   in   the transmission housing. (12)  Install  two  #  10  32  X  6  in.  guide  screws  J6889-1  into  the  pitot  tube.    Exit  port  of  pitot  tube  must  face toward guide bolts.  Ins-all the pitot tube and guide bolts so that the guide bolts enter the screw holes in the converter housing, and entrance port of pitot tube faces outward (toward pitot collector ring). (13)  Install the converter housing onto the transmission housing, using care to avoid damage to the pitot tube and the collector ring. (14)  Install two 1/2 13 X 2 1/4 in. self-locking bolts, with flat washers, into the recessed holes in the mounting pad (at the 8 o’clock position, viewed from front of transmission.  Tighten the bolts to 97 ft lb (132 Nm). (15)  Into the next bolt hole, counterclockwise, install a 1/2 13 X 2 1/2 in. bolt, with a lockwasher.  Tighten the bolt to 80 ft lb (108 Nm). (16)  Install 1/2 13 X 3 3/4 in. bolt, with lockwashers, at the 5 o’clock position.  Install three 1/2 13 X 2 1/8 in. bolts, with lockwashers, into the remaining holes.  Tighten the bolts to 80 ft lb (108 Nm). (17)  Install the pitot tube screws and washers as each guide bolt is removed.  Tighten the screws to 48 in. lb (5 Nm). (18)  Install eleven 1/2 13 X 2 in. bolts, with lockwashers through the front flange of the transmission housing, into  the  rear  of  the  converter  housing.    Some  bolt  holes  may  be  blocked  by  mounting  fixture.    Install bolts when removed from fixture.  Tighten the bolts to 80 ft lb (108 Nm). aq. Installation    PTO    Drive    Assemblies    And Scavenge Pump (1) Install   gear      assembly      (1)   into   the converter housing (2).  Install seal ring (3) onto  spindle  (4).    Coat  the  spindle with petroleum jelly (item 21, Appendix B).      Aline   the   gear   with   the   spindle bore in the housing.  Install spindle (4) by  driving  it  forward  with  a  soft  mallet until  its  larger  diameter  seats  against the   inner   race   of   the   bearing   in   the gear.    Install  lockwasher  (5)  and  the 1/2 20 X 3 3/4 in. bolt (6) to retain the spindle.    Tighten  the  bolt  to  100  ft  lb (136 Nm). 3-79

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