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Installation Of Forward Clutch Assembly
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Installation Torque Converter Housing - TM-5-4210-220-34_371
TM 5-4210-220-34 3-7. TRANSMISSION - Continued (3) Hold  air  pressure  in  the  clutch  and  remove the  fixture.    Install  lifting  fixture  J33079-1  to the    turbine    shaft    and    lift    into    installation position.    Continue  holding  air  pressure,  and install the forward clutch assembly. (4) Release  the  air  pressure  when  the  forward clutch  is  fully  seated  (forward  clutch  will  fall slightly when air is released if the clutch is not fully seated). (5) Install   thrust   race,   cup   side   first,   onto   the forward   clutch   hub.      Install   needle   bearing onto  the  race.    Retain  the  bearing  and  race with petroleum jelly (Item 21, Appendix B). (6) Install new center support bolt.  Tighten the bolt to 46 ft lb (62 Nm). ap. Installation Torque Converter Housing (1) Place converter housing assembly on workbench so both front and rear are accessible. (2) Install thrust race to rear of converter housing.  Retain with petroleum jelly (item 21, Appendix B).  Ensure the inner  lube  direction  lip  of  the  race  is  0.233  in.  (5.9  mm).    If  bearing  was  not  installed  on  forward  clutch assembly, install it to converter housing using petroleum jelly (item 21, Appendix B). CAUTION Improper installation of the two butt-joint seal rings onto front support hub may cause transmission failure. If humidity is allowed to penetrate and expand the butt-joint seal ring, the seal ring can be damaged during installation.  A damaged seal ring will leak oil from the clutch piston cavity and cause clutch slippage.  Do not open the sealed package until you are ready to install the seal ring. (3) Before installing the seal ring, the end clearance must be checked to ensure that the seal ring has not been expanded. (4) Remove the seal ring from its sealed package.  Place it in its operational position inside the bore that it will be sealing. (5) Using  a  feeler  gage,  check  the  end  clearance  of  the  seal  ring.    The  end  clearance  must  not  be  less  than 0.010 in. (0.25 mm). (6) If the end clearance is less than 0.10 in. (0.25 mm), bake the seal ring in an oven 200 300 deg.  F (93 149 deg.  C) for 24 hours or get a new seal ring.  Recheck end clearance. (7) Pack the seal ring and its groove with a liberal amount of petroleum jelly (item 21, Appendix B). 3-78

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