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Installation of Rear Cover (cont) - TM-5-4210-220-34_368
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Installation Torque Converter Housing - TM-5-4210-220-34_370
TM 5-4210-220-34 3-7. TRANSMISSION - Continued CAUTION Be sure the clutch plate next to the piston is a thick plate. (3)    Install backplate and white color coded snap ring.  Be sure the gap of the snap ring is at the top of the transmission housing. (4)    Check the third clutch clearance by inserting gage J24193 between the snap ring and the backplate of the third clutch.  The clearance should be 0.060 1.120 in. (1.52 3.05 mm).  Any dimension between 0.060 0.120 in. (1.52 3.05  mm)  is  satisfactory.    Replace  worn  plates  with  new  plates  to  establish  the  desired clearance.  When the assembly is satisfactory, continue assembly. (5)    Prior to the installation of the fourth-clutch assembly, be sure the bearing races at both the front and back are in place. (6)    Check  the  seal  rings,  bearing,  and  race  are  in  place  on  the  center  support.    Ensure  the  inner  lube direction lip of the race on the center support is 0.233 In. (5.9 mm). NOTE Do not remove the support ring from the fourth- clutch housing. (7) Place    lifting    bracket    J24209    under    the spring retainer of the fourth-clutch assembly.    Aline  the  internal-splines  of  the third-clutch plates and the sun gear shaft to the     fourth-clutch     housing.          Install     the housing. (8) Be sure the bearing race at the top (front) of the clutch is in place.  If not, lubricate it with petroleum  jelly  (item  21,  Appendix  B)  and install. an. Installation Of Forward Clutch Assembly (1) Prior    to    installation    of    the    forward clutch    assembly,    make    sure    the    thrust bearing race and thrust  bearing  have  been installed at the rear of the clutch assembly. The    other    bearing    race    was    previously installed in fourth clutch assembly. (2) Install alinement fixture J24221. Engage the fourth-clutch plates by applying air  pressure  to  the  fourth-clutch  piston.    If all  plates  do  not  engage  tool  J24221,  the fixture will rise slightly when air pressure is applied. 3-77

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