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Center Planetary Gear Overhaul (cont) - TM-5-4210-220-34_349
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Removal Of Rear Cover, Low Planetary And Clutch, First Clutch And Ring Gear
TM 5-4210-220-34 3-7. TRANSMISSION-Continued ac. Low Planetary Gear Overhaul (1) Low planetary gear overhaul requires tools J25587-1  Fixture J25587-29 Pin Remover J25587-7 (four) Loading Pins J25587-47 (four) Guide Pins J25587-36 Pin Installer J25587-17 Swaging Tool Holder J25587-21 Swaging Tool J25587-4 Support Block (2) Drill out planetary pins drilled from rear side of carrier.  Place carrier assembly in fixture with drilled pins up.  Install pin remover J25587-29 into fixture ram. (3) Press out four pins.  Remove and keep four groups separate. (4) Inspect carrier (6) for excessive wear.  Replace housing if damaged or worn excessively. (5) Install    loading    pin    J25587-7    in    each pinion  (5).    Install  roller  bearing  (4)  on pin, then steel and bronze thrust washers     (2     and     3)     on     each     end. Lubricate needle bearings with transmission  fluid  (item  9,  Appendix  B) before installation of groups into carrier. (6) Place  carrier  rear  side  up  and  place  all pinion  groups  into  carrier.  Install  guide pins  J25587-47,  large  diameter  first,  in place of loading pins. (7) Put carrier on fixture in press.  Insert pin installer J25587-36 into fixture ram. CAUTION Do not put pressure on the carrier.  Distortion of the carrier will damage it. NOTE Pin  installers  are  shaped  to  avoid  interference  with  bosses  on  the  carrier  assemblies.    They  must  be installed in the ram so that the cutaway portion of the installer will clear the bosses when the pinion pin is pressed in. (8) Place a pinion pin (1) onto the pilot end of a pin guide in carrier.  Press the pinion pin into the carrier until the installer contacts the carrier. (9) Install the remaining pinion pins. (10) Remove the carrier assembly from the press fixture.  Install swaging tool holder J25587-17 into 3-58 the opening of the press fixture bed.  Install a swaging tool J25587-21 into the holder.  Install another swaging tool J25587-21 into the press fixture ram.  Lubricate both ends of the pinion pins with petroleum jelly (item 21, Appendix B). 3-58

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