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Center Planetary Gear Overhaul (cont) - TM-5-4210-220-34_348
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Low Planetary Gear Overhaul
TM 5-4210-220-34 3-7. TRANSMISSION-Continued (6) Place  carrier,  rear  side  up  and  place  all  pinion  groups  into  carrier.    Install  guide  pins  J25587-47  large diameter first, in place of loading pins. (7) Put carrier on fixture in press.  Insert pin installer J25587-31 into fixture ram.  Place J25587-2 Adapter and J25587-6 Spacer in position. Do not put pressure on the carrier.  Distortion of the carrier will damage it. NOTE Pin  installers  are  shaped  to  avoid  interference  with  bosses  on  the  carrier  assemblies.    They  must  be installed in the ram so that the cutaway portion of the installer will clear the bosses when the pinion pin is pressed in. (8) Place a pinion pin (1) onto the pilot end of a pin guide in carrier.  Press the pinion pin into the carrier until the installer contacts the carrier. (9) Install the remaining pinion pins. (10) Remove  the  carrier  assembly  from  the  press  fixture.    Install  swaging  tool  holder  J25587-17  into  the opening of the press fixture bed.  Install a swaging tool J25587-21 into the holder.  Install another swaging tool J25587-21 into the press fixture ram.  Lubricate both ends of the pinion pins with petroleum jelly (item 21, Appendix B). (11) Position  the  carrier  assembly,  rear  end upward    on    the    press    fixture.        Use support    block    J25587-5    to    level    the carrier  while  the  lower  swaging  tool  is supporting   the   lower   end   of   the   one pinion pin. NOTE Swaging pressure is approximately three tons for each  pinion  pin.  While  applying  pressure,  rotate pinions  and  feel  for  reduction  of  end  play.    The pinions   must   rotate   freely   and   have   0.008   in. (0.20  mm)  minimum  end  play  after  swaging  the pins. (12) Apply   sufficient   pressure   to   the   press fixture  ram  to  firmly  swage  the  ends  of the  pinion  pins  against  the  metal  of  the carrier. (13) Swage the remaining pinion pin ends. 3-57

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