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Front Planetary Gear Overhaul (cont)
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Center Planetary Gear Overhaul (cont) - TM-5-4210-220-34_348
TM 5-4210-220-34 3-7. TRANSMISSION-Continued aa.    Center Planetary Gear Overhaul (1) Center planetary gear overhaul requires tools J25587-1 Fixture J25587-29 Pin Remover J25587-67 (four) Loading Pin J25587-47 (four) Guide Pin J25587-30 Pin Installer J25587-17 Swaging Tool Holder J25587-21 (two) Swaging Tool J25587-3 Support Block (2) Drill out planetary pins drilled from front side of carrier.  Place carrier assembly in fixture with drilled pins up.  Install pin remover J25587-29 into fixture ram. (3) Press  out  four  pins.    Remove  and  keep four groups separate. (4) Inspect  carrier  (2)  for  excessive  wear. Replace  damaged  or  excessively  worn housings. (5) Install   loading   pin   J25587-67   in   each pinion (5). Install roller bearing (6) on pin then steel and bronze thrust washers (3 and  4)  on  each  end.  Lubricate  needle bearings with transmission fluid (item 23, Appendix B) before installation of groups into carrier. (6) Place  carrier  front  side  up  and  place  all pinion  groups  into  carrier.  Install  guide pins  J25587-47,  large  diameter  first  in place of loading pins. (7) Put carrier on fixture in press.  Insert pin installer J25587-30 into fixture ram. Do not put pressure on the carrier.  Distortion of the carrier will damage it. NOTE Pin  installers  are  shaped  to  avoid  interference  with  bosses  on  the  carrier  assemblies.    They  must  be installed in the ram so that the cutaway portion of the installer will clear the bosses when the pinion pin is pressed in. (8) Place a pinion pin (1) onto the pilot end of a pin guide in carrier.  Press the pinion pin into the carrier until the installer contacts the carrier. (9) Install the remaining pinion pins. 3-55

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