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Disassembly And Repair Of Gear Unit
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Disassembly And Repair Of Gear Unit (cont) - TM-5-4210-220-34_344
TM 5-4210-220-34 3-7. TRANSMISSION-Continued (7) Lift main shaft assembly (15) from the gear unit.  Center planetary ring gear (16), and rear planetary sun gear (17) are attached. (8) Remove snap ring (18), and remove main shaft assembly (15) from rear planetary sun gear (17).  If orifice plug (19) in shaft requires replacement, remove it. (9) Remove snap ring (20) and separate ring gear (16) and sun gear (17). (10) Remove thrust race (21), needle bearing (22), and thrust race (23). (11) Remove snap ring (24).  Remove rear planetary carrier assembly (25) from planetary connecting drum (8). Set unit clear of immediate work area for further inspection and rebuild. (12) If  sun  gear  shaft  bushings  were  removed,  install  new  bushings  using  retaining  compound  (item  23, Appendix B) on bushing circumference. (13) Position bushing (12) at bore of shaft (11).  Aline interlock split so that it is more than 45 deg.  from the swaging hole in the shaft. (14) Using bushing installer tool J24201 long end, press new bushing (12) to 0.360 in. (9.14 mm) below end surface into the small OD end of shaft (11). NOTE Use a minimum of 500 lb (2224 N) assembly force on bushing installer. (15) Install bushing (13) in the same manner as bushing (12) except, use short end of tool J24201.  Press new bushing (13) to 0.260 in. (6.60 mm) below end surface into the large OD end of shaft (11). (16) Using swaging tool J26997-A, swage both bushings into holes in sun gear shaft. 3-51

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