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Removal   of   Center   Support,   Gear   Unit,   and Second Clutch (cont)
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Disassembly And Repair Of Center Support Assembly And Second Clutch (cont)
TM 5-4210-220-34 3-7. TRANSMISSION-Continued w. Disassembly And Repair Of Center Support Assembly And Second Clutch (1) Place center support housing assembly (1), vertically (upright), on the work table. (2) Remove pistons (2 and 3) with attached parts. (3) Remove inner seal ring (4 and 6), and outer seal ring (5 and (7) from piston (2 and 3). (4) If replacement is necessary, disassemble the two piston assemblies.  Cut retainer rings (8 and 9) to prevent damaging the piston projections. (5) Remove the retainer rings (10 and 13), retainers (11 and 14), and springs (12 and 15) from pistons (2 and 3). (6) Remove seal rings (16) and discard.  Remove thrust bearing race (17) and needle bearing (18) from the hub of center support housing (19). (7) Determine the serviceability of the seal ring grooves on the center support hub.  Insert, without force, gage J29198-3 into a groove on the support hub.  Rotate the gage 360 deg. around the hub.  If the gage does not rotate freely, the support is damaged and should be replaced. NOTE A  damaged  or  worn  center  support  hub  can  be  salvaged  with  guidance  from  the  instructions  on  the instruction  sheet  in  the  Sleeve  and  Pin  Kit.    The  kit  contains  one  unfinished  center  support  sleeve,  and one sleeve retainer pin and one machining and installation instruction sheet.  Kit part number 22011446. (8) If bushing replacement is necessary, collapse bushing (20) at its seam using a small half-round chisel.  Be careful not to damage the support bore. (9) Place  center  support  (19)  on  a  press,  hub  side  up.    Using  bushing  installer  tool  J28525-2  (4),    install  a prebored  bushing  (16).    Be  sure  the  oil  hole  in  bushing  (20)  is  in  proper  alinement  with  the  oil  hole  in center support (19).  Swage bushing using swaging tool J28525-1. 3-48

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