Quantcast Removal   of   Center   Support,   Gear   Unit,   and Second Clutch

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Fourth Clutch Overhaul (cont)
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Removal   of   Center   Support,   Gear   Unit,   and Second Clutch (cont)
TM 5-4210-220-34 3-7. TRANSMISSION - Continued (21)  If a press is not available, the piston may be installed  with  a  hammer.    Tap  the  piston lightly  in  a  continuous  circular  pattern  until the piston is properly seated. (22)  Install  20  piston  release  springs  (10),  one each  on  the  20  cast  bosses  on  the  fourth- clutch piston. (23)  Install the spring retainer (8), recessed side (outer lip) down, on the twenty piston return springs (10). (24)  Compress the spring retainer, using J24204-2 and J24204-3 tools until the snap ring   groove   on   the   clutch   hub   is   clear. Install the snap ring (9). WARNING Do not install forward-clutch hub and fourth-clutch driving hub into the fourth-clutch housing assembly.  Be sure   the   forward-clutch   hub   and   the   fourth-clutch   driving   hub   are   installed   into   the   forward-clutch assembly.    If   these   two   hubs   are   installed   into   the   fourth-clutch   housing   assembly   by   mistake,   the transmission will operate in reverse when the driver selects any forward range. (25)  Lubricate    with    petroleum    jelly    (item    21, Appendix   B)   and   install   the   bearing   race onto    the    rear    hub    of    the    fourth-clutch housing. (26)  Lubricate    with    petroleum    jelly    (item    5, Appendix   B)   and   install   the   bearing   race onto    the    front    hub    of    the    fourth-clutch housing assembly.  Fourth clutch assembly is ready for final installation. v. Removal   of   Center   Support,   Gear   Unit,   and Second Clutch (1)     Remove the center support anchor bolt and washer (1). (2) Remove the snap ring (3) that retains the center support assembly (2). 3-46

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