Quantcast Control Valve Body Assembly, Inspection, Repair And Assembly (cont) - TM-5-4210-220-34_323

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Control Valve Body Assembly, Inspection, Repair And Assembly (cont) - TM-5-4210-220-34_322
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Converter    Housing    Removal,    Inspection    And Repair Of Charge Oil Pump
TM 5-4210-220-34 3-7. TRANSMISSION - Continued (53)  Install check valve pin (6), smaller end first, through the top side of oil transfer plate (1). Install  lubrication  valve  (5),  spring  (4),  and cup  washer  (3)  onto  pin  (6),  from  bottom side  of  plate  (1).    Depress  cup  washer  (4) and install retainer pin (2). (54)  Position   oil   transfer   plate   (1),   channeled side upward, on the work table. Failure to retain the balls with petroleum jelly (item 21, Appendix B) may result in balls being accidentally misplaced during subsequent assembly steps. (55)  Place   check   ball   #   1   in   the   third   clutch pressure  line  next  to  the  3-4  relay  valve. Place  check  ball  #  2  in  the  second  clutch pressure  line  next  to  the  2-3  relay  valve. Retain balls in the plate with petroleum jelly (item 21, Appendix B). Do   not   separate   the   oil   transfer   plate and the separator plate during handling. A  slight  separation  could  dislocate  the check valve balls and cause malfunction of the transmission. (56)  Place    separator    plate    (3)    onto    the    oil transfer  plate  (1)  so  that  their  bolt  holes aline.        Grasp    the    two    plates    together, invert   them,   and   position   them   on   the assembled    control    valve    body    so    that priority  valve  (40)  is  compressed  against spring (39) into its bore in valve body (1). (57)  Install  the  assembled  modulator  valve  (4) onto the oil transfer plate as shown.  Install three 1/4 20 X 2 1/2 in.  bolts to retain the modulator body, oil transfer plate, separator   plate,   and   control   valve   body assembly  as  a  unit.    Do  not  tighten  the bolts at this time. (58)  Aline  the  bolt  holes  in  the  control  valve  assembly  with  those  in  the  separator  plate  and  oil  transfer  plate. When all bolt holes are alined, tighten the bolts 12 ft lb (16 Nm). (59)  Install manual selector valve (6) into bore of control valve body (1).  Valve may be retained by tape or soft wire temporarily until the valve assembly is installed onto the transmission. 3-31

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