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PTO Top And Side Drive Gear Removal And Repair
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Removal Of Valve Bodies
TM 5-4210-220-34 3-7. TRANSMISSION - Continued (3) If   replacement   of   bearing   is   determined necessary remove two snap rings securing bearing with in gear assembly. (4) Using    suitable    fixture    to    hold    assembly press    in    new    bearing.        Apply    retaining compound    (item    23,    Appendix    B)    onto bearing  circumference.    Allow  parts  to  dry for 2 hours. (5) Assembly  is    ready    for    installation    into transmission housing. (6) Remove   the   1/2   20   X   3   3/4   in.      bolt, lockwasher     and     plain     washer     (5)     that retains    the    side    PTO    gear    spindle    (6). Install a 1/2 20 X 6 in.  bolt to replace the 3 3/4 in.  bolt, and tighten it fingertight. (7)     Using   a   hammer,   drive   the   bolt   rearward while  supporting  the  PTO  gear  (4).    When the  spindle  is  free  of  the  housing,  remove the bolt, spindle and PTO gear. (8)     Remove   the   seal   ring   (7)   from   the   PTO gear  spindle  (8).    If  the  gear  is  damaged, replace the gear assembly (9). (9)     If    replacement    of    bearing    is    necessary, remove   two   snap   rings   securing   bearing within    gear    assembly.        Using        suitable fixture      to      hold   assembly,   press   in   new bearing.    Apply  retaining  compound  (item 23, Appendix B) onto bearing circumference.      Allow   parts   to   dry   for   2 hours. (10)  Assembly is ready for installation into transmission housing. k. Removal Of Oil Pan And Filter (1)   Position   transmission   vertically,      converter housing upward. (2)     Remove  two  oil  pan  bolts  and  install  two 5/16 - 18 guide bolts J3387-2. (3)     Remove the remaining twenty-one pan bolts (1).      Remove   the   oil   pan   (2).      Remove guide bolts,  discard gasket (3). (4)    Remove oil filter retaining bolt (4) and plain washer (5). (5) Remove oil filter (6), seal ring (7), and the retaining bolt spacer (8). 3-21

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