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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Assembly Of Lockup Clutch, Flywheel And Turbine Assembly (cont) - TM-5-4210-220-34_307
TM 5-4210-220-34 3-7. TRANSMISSION - Continued (13)  Inspect the rivet holes for burrs or swelling.  Deburr as necessary. (14)  Inspect lockup clutch drive gear for cracks distortion, abrasion, battered or broken teeth. (15)  Reassemble components, being sure to correctly index punch marks of the lockup drive gear,  turbine, and hub.  Use the new rivets to help index the components. (16)  Install sixteen new rivets (6) through the turbine (3), turbine hub (5), and lockup clutch gear (2). (17)  Assemble base plate J29535-1 (4) placing solid side of plate against the rivet heads. (18)  Place guide plate J29535-2 (1) on top of the assembled components.  Centrally locate the rivets in the holes of the guide plate. (19)  Retain the turbine assembly and the two plates with bolt (7).  Tighten the bolt to 50 ft lb (68 Nm). (20)  Place the turbine and fixture in hydraulic press. (21)  Insert staking tool J29535-3 into the top plate.  Using an alternating pattern, swage each rivet. (22)  Remove staking tool, retaining bolt, guide, and base plate. (23)  Each reclaimed assembly must be balanced  by  rotating  type  static  balance  to within 1.0 ounce in.  (720 Nm) by removing metal  from  area  indicated  but  maintaining 0.13 in.  (3.30 mm) minimum wall.  It is also possible    to    drill    0.250    in.        (6.35    mm) diameter holes for balancing. e. Assembly Of Lockup Clutch, Flywheel And Turbine Assembly   (1) If the starter ring gear was removed, install a new gear, as follows. (2) Install the starter ring gear after heating it uniformly to 400 deg.  F (204 deg.  C) maximum temperature.  Be sure   the   chamfers   of   the   teeth   are   facing   to   front   of   flywheel,   engine   side   for   proper   starter   pinion engagement.  The ring gear must seat firmly against the shoulder on the flywheel. (3) Place flywheel on assembly table, with the cavity side upward. 3-14

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