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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Assembly Of Lockup Clutch, Flywheel And Turbine Assembly
TM 5-4210-220-34 3-7. TRANSMISSION - Continued d. Converter Turbine Assembly Overhaul NOTE Do not disassemble the turbine unless the drive gear or turbine hub must be replaced.  If  the  converter turbine is damaged, replace the assembly. To  disassemble  the  turbine,  a  hydraulic  press  having  a  minimum  capacity  of  ten  tons,  and  adjustable press bed with a 25 In.  opening and a pressure gage to assist in determining the rivet  staking  loads  is required.  A reworked turbine assembly must be rebalanced. (1) Punch mark relationship of lockup clutch hub and turbine. (2) Place base plate J29535-1 on a workbench, hole side up. (3) Place converter turbine assembly, hub side up,  on top of base plate J29535-1. (4) Aline the sixteen rivets to the sixteen holes in the base plate. (5) Place guide plate J29535-2, on top of converter turbine hub.  Centrally locate each rivet in the guide plate holes. (6) Install clamping bolt to retain the guide plate,  converter turbine, and base plate together.  Tighten the bolt to 50 ft lb (68 Nm). (7) Place the turbine assembly and fixture in a drill press. (8) Place drill guide J29535-5, into guide plate J29535-2.  Using a 1/4 in.  drill, drill approximately 3/16 in.  (4.76 mm) deep. (9) Place the drill guide in the next hole.  Rotate the guide plate and drill the rivet.  Continue until all the rivet heads have been removed. Do not use a hammer to remove the rivets. (10)   Place  the  turbine  and  fixture  in  a  hydraulic  press.    Install  rivet  remover  tool  J29535-4  into  the  guide  plate. Press out each rivet. (11)   Remove the guide plate retaining bolt. (12)   Inspect turbine for cracks, distortion and abrasions.  If deficiencies are noted, the turbine must be scrapped. 3-13

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