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Differential Carrier
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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installation - TM-5-4210-220-34_279
TM 5-4210-220-34 2-21. FRONT AXLE - Continued REMOVAL (1) Loosen pinion yoke nut (12), but do not remove.  A force in excess of 1000 ft lb (1360 Nm) may be required to loosen nut. WARNING Accidents  causing  serious  or  fatal  injuries  may  occur  unless  the  truck  is  supported  by  maintenance trestles.  Never rely on hydraulic jacks or mechanical lifting devices for support. (2) Lift front end of truck and place maintenance trestles under both ends of axle housing.  Be sure trestles are positioned under axle housing and not wheel ends. (3) Remove differential lock air shift unit as detailed in TM 5-4210-220-12. (4) Disconnect tie rod end (6) and steering drag link from left wheel end (see TM 5-4210-220-12). (5) Support  left-hand  wheel  using  a  wheel  lift  truck.    Remove  capscrews  (1)  and  nuts  (2)  attaching  wheel  end (axle ball) (3) to axle housing (4).  Pull wheel and wheel end away from axle housing sufficiently to disengage axle shaft (5) from differential.  Remove brake air lines if necessary. (6) Repeat step 5 for the right-hand wheel and wheel end. (7) Push shift fork (7) to the side, away from differential, to engage sliding clutch.  This clutch must be engaged in order to permit removal of carrier from housing. WARNING Serious injuries may be sustained unless safe work practices are maintained.  Do not lie under differential carrier after attaching hardware is removed.  Use a suitable jack to support and remove carrier assembly. (8) Place a transmission jack under differential housing and remove capscrews (8), nuts (9), and vent line (10). (9) Pull differential carrier assembly (11) free and remove from axle housing (4). INSTALLATION NOTE Before installing differential carrier in axle housing, inspect and thoroughly clean interior of axle housing. 2-287

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