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INSTALLATION - TM-5-4210-220-34_274
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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NSTALLATION (cont) - TM-5-4210-220-34_276
TM 5-4210-220-34 2-21. FRONT AXLE - Continued 2-21.1    Ball Socket Assembly - Continued NOTE Upper kingpin bearing has a smaller diameter bearing cone and a thicker wall bearing cup compared to lower kingpin bearing. (5) Install    upper    and    lower    kingpin    bearing cones    (20    and    19).        Be    sure    correct bearings   are   used   with   upper   and   lower pins.      Drive   each   bearing   cone   in   place using   a   suitable   arbor   and   hammer.      Be sure sleeve only contacts bearing race and not roller cage. (6) If  removed,  install  upper  and  lower  bearing cups  using  a  suitable  arbor  and  hammer. Tap bearing cups into ball socket until flush with the kingpin cover surfaces. (7) Install washer (11) and nut (10) on kingpins (12 and 13).  Tighten nuts to 500 ft lb (680 Nm).  If needed, tighten nuts further to line up   holes   in   kingpins   with   slots   in   nuts. Install and secure cotter pins (9). NOTE Shims 0.003, 0.005, and 0.020 in.  (0.08, 0.13,   and   0.51   mm)   in   thickness,   are used   between   kingpin   covers   and   ball socket. If new components are assembled,   a   shim   pack   of   0.045   in. (1.14  mm)  should  be  used  under  each kingpin   cover.      If   existing   components are    reassembled,    use    either    original shim packs or new shim packs equal to the original packs in thickness. (8) Install   kingpin   covers   (3   and   4)   together with   shims   packs   (8).      Make   sure   ball socket   is   centered   on   axle   ball   by   using shim packs of same thickness.  If different, exchange  shims  between  packs  until  even thickness  is  achieved.    Tighten  cover  nuts (6) to 360 ft lb (490 Nm) and capscrews (7) to 220 ft lb (300 Nm). (9) Lubricate upper and lower kingpin bearings with grease (item 16, Appendix B). Lubricate until  grease  can  be  seen  coming out of bearing cones. (10)  Remove kingpin spreading fixture. 2-284

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