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INSPECTION - TM-5-4210-220-34_273
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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NSTALLATION (cont) - TM-5-4210-220-34_275
TM 5-4210-220-34 2-21. FRONT AXLE - Continued WARNING Death or serious injury could occur if compressed air is directed against the skin.  Do not use compressed air for cleaning or drying unless the pressure is/has been reduced to 30 psi (2.11 kg/cm2) or less.  When working   with   compressed   air,   always   use   chip   guards   eye   protection   and   other   personal   protective equipment. (1) Clean all components with dry cleaning solvent (item 10, Appendix B) blow dry using compressed air. (2) Inspect ball for deep grooves or scratches.  Check clearance between ball bushing and journal area (on axle shaft) that contacts bushing.  If clearance exceeds 0.015 in.  (0.38 mm), replace ball and bushing assembly. (3) Inspect kingpins for wear.  Replace if pins show signs of heavy or excessive wear. (4) Inspect kingpin bearings as detailed in para.  2-7.  Replace cone and cup as required. INSTALLATION (1) Install  new  oil  seal  (18).    Be  sure  seal  is positioned    so    its    open    side    faces    axle housing when axle ball is installed on axle. Push seal in place using a suitable arbor. (2) Place  axle  ball  on  axle  housing  studs  and install nuts (15), lockwashers, and capscrews  (16).  Tighten  nuts  to  360  ft  lb (490 Nm) and tighten capscrews to 220 ft lb (300 Nm). (3) Tip ball socket and install  it  on  axle  ball  as shown.  Position socket on ball to maintain correct relationship between top and bottom of the ball and socket. (4) Install kingpins (12 and 13) using spreading fixture to seat the pins as shown.  Be sure fixture  is  tightened  sufficiently  to  keep  pins in place. 2-283

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