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Differential Carrier
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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REPAIR - TM-5-4210-220-34_269
TM 5-4210-220-34 2-20. REAR AXLE - Continued REMOVAL (1) Loosen power divider input and output yoke nuts (1 and 2) but do not remove.  A force in excess of 1000 ft lb (1360 Nm) may be required to loosen nuts. WARNING Accidents  causing  serious  or  fatal  injuries  may  occur  unless  the  truck  is  supported  on  maintenance trestles.  Never rely on hydraulic jacks or mechanical lifting devices for support. (2) Lift rear end of truck and place maintenance trestles under the axle. (3) Remove differential lock air shift unit (3) as detailed in TM 5-4210-220-12. (4) Disconnect air line (4) and remove air shift unit (5) as detailed in TM 5-4210-220-12. (5) Remove left and right axle shaft (6) as detailed in TM 5-4210-220-12. WARNING Serious injuries may be sustained unless safe work practices are maintained.  Do not lie under differential carrier after attaching hardware is removed.  Use a suitable jack to support and remove carrier assembly. (6)    Place a transmission jack under differential carrier and power divider and remove capscrews (7) and nuts (8). (7) Be  sure  differential  lock  sliding  clutch  is  engaged,  then  pull  differential  carrier  (9)  free  of  axle  housing (10). (8) Remove power divider (11) from differential carrier (9) as detailed in para.  2-20.1 preceding. INSTALLATION NOTE Before   installing   differential   carrier   on axle  housing,  inspect  and  clean  interior of axle housing. (1) Install power divider (11) on differential carrier (9) as  detailed  in  para.    2-20.1 preceding. (2)    Apply    1/8    in    (3    mm)    bead    silicone sealant     (item     28,     Appendix     B)     to mounting   flange   of   axle   housing   as shown. (3) Install   differential   carrier   (9)   in   axle housing (10) using lockwashers, capscrews  (7),  and  nuts  (8).  Tighten capscrews  to  220  ft  lb  (300  Nm)  and nuts to 240 ft lb (325 Nm). 2-277

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