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Output Shaft Installation
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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REPAIR - TM-5-4210-220-34_265
TM 5-4210-220-34 2-20. REAR AXLE - Continued (4) Press bearing cone (29) onto shaft (9). Be  sure  to  use  an  arbor  which  only contacts  the  bearing  race  and  not  the bearing rollers. (5) Install   bearing   cup   (29)   in   cover   (6) using  a  press  and  suitable  arbor.    Be sure     cup     is fully seated against shoulder inside cover. (6) Install   assembled   shaft   (9)   in   power divider   cover   (12)   but   do   not   install shift fork. (7) Place  cover   (6)   in   assembly   position with    power    divider    cover     (12)     as shown.  Hold cover in position by hand and  measure  clearance  between  the covers    using    a    feeler    gage.        The measured    clearance    plus    0.005    in. (0.13 mm) equals the thickness of the initial shim pack. NOTE To ensure proper output shaft end  play, necessary  shimming  of  cover  (6)  must be  calculated  and  checked.  To  do  this, carry  out  step  8  thru  10.    Repeat  these steps as necessary until correct end play is obtained. (8) Install  bearing  cover   (6)   with   a   shim pack  of  calculated  thickness.    Fasten cover   (6)   to    cover    (12)    using    four capscrews (1) and lockwashers installed   around   shaft   (9).      Tighten capscrews    to    125    ft    lb    (170    Nm). Install  yoke  (5),  washer  (4),  and  nut (3).  Tighten nut snugly. (9) Using   a   dial   indicator,   check   output shaft  end  play  as  shown.    End  play should   be   in   the   range   of   0.003   to 0.007 in. (0.08 to 0.18 mm). Calculate  shim  thickness  to  be  added to  or  deleted  from  the  installed  shim pack (7). (10)  Remove     yoke     (5)     and     cover     (6). Adjust    shim    pack    as    required    by calculation   in   previous   step.      Install cover and yoke, and recheck end play. (11)  Remove   yoke   and   cover   and   install shift fork 431) on sliding clutch. (12)  Install  spacer  (28)  and  oil  seal  (27)  in cover  (6).  Be  sure  the  open  side  of seal   faces   inwards.      Use   a   suitable arbor to drive seal in place. 2-273

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