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General Repair/Assembly Instructions - TM-5-4210-220-34_24
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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TEFLON HOSE - Medium Pressure (with Vacuum Service) (cont)
TM 5-4210-220-34 WARNING Death or serious injury could occur if compressed air is directed against the  skin.    Do  not  use  compressed  air  for  cleaning  or  drying  unless  the pressure  is/has  been  reduced  to  30  psi  (2.11  kg/cm2)  or  less.    When working with compressed air always use chip guards,,eye protection and other personal protective equipment.. (5) Using  compressed  air,  blow  out  shavings  from  hose bore. (6) Clamp socket in vise.  Thread new hose into socket in a counterclockwise direction until it bottoms out.  Then back out hose 1/4 turn. (7) Using    hydraulic    oil    (item    9,    Appendix    B),    liberally lubricate nipple threads and inside of hose. (8) Insert   nipple   into   hose   and   socket   and   tighten   in   a clockwise  direction.    Leave  1/32  in.    (1  mm)  between nipple hex and socket. (9) To prevent any contamination from new hose assembly,  blow  out  hose  assembly  using  compressed air.  Rinse inside of hose with hot water.  Do not allow water temperature to exceed 180 deg.  F (82 deg.  C). Using  compressed  air,  blow  out  all  water  from  hose assembly. (10)  If     hose     assembly     is     not     going     to     be     installed immediately  after  installing  fittings,  cap  both  ends  to keep hose clean. TEFLON HOSE - Medium Pressure (with Vacuum Service) (1) Carefully examine both hose end fittings.  Discard hose end fittings if any sign of damage is evident.  Proceed to  step  3  following,  to  assemble  new  hose  assembly using new hose end fittings. (2) If  hose  end  fittings  are  to  be  reused,  remove  from  old hose.    Clamp  socket  in  vise.    Unscrew  nipple  (in  a counterclockwise   direction)   and   remove.      Slide   the socket   away   from   the   hose   end   by   tapping   on   flat surface.  Using pliers, pull the sleeve from hose. NOTE It is recommended that new sleeves be used when old fitting is reused. (3) Wrap teflon hose with masking tape (item 18, Appendix B)  at  cutoff  area  Using  a  cutoff  saw  or  a  fine-tooth hacksaw, cut hose square to length.  Remove all tape. Trim  any  extending  wires  flush   with   hose   end,   then remove hose material burrs. 2-16

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