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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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INSTALLATION (cont) - TM-5-4210-220-34_225
TM 5-4210-220-34 2-19. ENGINE - Continued INSTALLATION The oil pressure regulator and the oil pressure relief valve are similar in shape.  The only difference between the two valves is the location of the seat retaining pin which changes valve opening pressure.  Serious engine damage could result if valves are not installed in the correct position. NOTE To install the oil pressure relief valve (24), carry out steps 1 and 2. (1) Ensure all gasket material is removed from cylinder block (1) and the relief valve body (24). WARNING When installing the relief valve assembly in an aluminum housing, use a 3/8 in.  plain washer on the capscrews and make sure the washers are against the aluminum housing. (2) Affix a new gasket (25) to the relief valve body (24) and secure to the cylinder block with capscrew (22) and washers (23).  Tighten capscrews to 28 ft lb (38 Nm). NOTE To install the oil pressure regulator valve (28) carry out steps 3 and 4. (3) Ensure all gasket material is removed from cylinder block (1) and the regulator body (28). WARNING When installing the regulator valve assembly in an aluminum housing, use a 3/8 in.  Plain washer on the capscrews and make sure the washers are against the aluminum housing. (4) Affix a new gasket (29) to the regulator body (28) and secure to the cylinder block with capscrews (26) and washers (27).  Tighten the capscrews to 28 ft lb (38 Nm). (5) Install the key  (19)  into  the  crankshaft  (11)  and  then  slide  the  oil  pump  drive  gear  (18)  into  position  on  the crankshaft. (6) Affix a new gasket (30) to the inner face of the cover (16). (7) Coat the lip of the oil seal (31) with vegetable shortening (item 32, Appendix B). (8) Install  the  front  cover  (16)  using  oil  seal  expander  J22425A  to  pilot  the  oil  seal  over  the  crankshaft  (11). Position the cover over the crankshaft and up against the cylinder block.  Remove the oil seal expander. 2-231

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