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REPAIR (cont) - TM-5-4210-220-34_183
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Assembly After Repair (cont)
TM 5-4210-220-34 2-19. ENGINE - Continued 2-19.5 Injectors - Continued c. Assembly After Repair NOTE Use  an  extremely  clean  bench  to  work  on  and  to  place parts  during  assembly.    Be  sure  all  injector  parts,  both new  and  used,  are  spotlessly  clean.    Always  use  new filters and gaskets when assembling an injector. (1) Install a new filter (1), dimple end down, slotted end  up  in  the  inlet  cavity  of  the  injector  body. No filter is required on the outlet side. (2) Place  a  new  gasket  (2)  on  each  filter  cap  (3). Lubricate the threads with test oil and install in the body (8).  Tighten the caps to 75 ft lb (102 Nm). (3) Purge   the   filter   after   installation   by   directing compressed air through the inlet filter cap. (4) Install clean shipping cap on  each  filter  cap  to prevent dirt entering. (5) Note  the  drill  spot  marks  on  the  control  rack (10) and gear (9). (6) Hold  the  injector  body  (8)  bottom  end  up  and slide   the   rack   (10)   through   the   hole   in   the body.      Push   rack   first   through   hole   directly above inlet filter cap.  Look into the body bore until  drill  marks  can  be  seen.    Place  the  gear (9)   in   the   injector   body   so   that   the   marked tooth   is   engaged   between   the   two   marked teeth of the rack. (7) Place gear retainer (12) on top of gear (9). (8) Aline  the  locating  pin  in  the  bushing  (13)  with the  slot  in  the  injector  body  (8).    Slide  end  of bushing into place. (9) Support the injector body (8), bottom end up in holding fixture J22396. (10)  Place a new seal (22) and seal protector J29197 in a container with a small amount of test oil J26400 (11)  Place the lubricated seal protector J29197 over the threads of the injector body (8).  Place the seal (22) over the nose of the protector.  Slide the seal down the protector onto the shoulder of the injector body. Do not allow the seal to roll or twist. (12)  Remove the protector. 2-188

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