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REPAIR - TM-5-4210-220-34_180
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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REPAIR (cont) - TM-5-4210-220-34_182
TM 5-4210-220-34 2-19. ENGINE - Continued (3) Raise the follower spring (6) with a screwdriver above  the  lower  land.    Hold  one  hand  on  the follower (4) and extract the stop pin (7).  Allow the spring to rise gradually. (4) Remove  the  follower  (4),  follower  spring  (6), and plunger (5) as an assembly (5) Invert  the  injector  on  the  holding  fixture  and loosen  the  injector  nut  (23)  using  tool  J4983- 01. (6) Lift   the   nut   straight   up,   taking   care   not   to dislodge the spray tip and valve parts. (7) Remove the spray tip (20) and valve parts (19, 18,  17, 16, 15, 14) from the bushing and place in a clean receptacle If the spray tip is lodged in the nut, support nut on a wooden block and drive the tip down through the nut using punch J1291-02 and a hammer. (8)    Lift   off   the   spill   deflector   (21)   and   then   lift bushing (13) straight out of body (8). (9) Remove the injector body from the holding fixture, invert and catch the gear retainer (12) and gear (9) as they fall out of the body. (10)  Withdraw the injector control rack (10) from the body (8).  Remove the seal ring (22) from the body. b. Inspect and Repair NOTE Most injector problems are the result of dirt particles.  A clean work area is essential for parts cleaning and inspection. WARNING Dry cleaning solvent P-D-680 (safety or Stoddard’s solvent) is potentially dangerous.  Avoid repeated and prolonged  breathing  of  vapors  and  skin  contact  with  the  liquid.    Do  not  use  near  open  flame,  arcing equipment or other ignition sources.  Always wear eye protection and protective clothing.  The flash point of P-D-680 is 100 to 138 deg.  F (30 to 59 deg.  C). Death or serious injury could occur if compressed air is directed against the skin.  Do not use compressed air  is  directed  against  the  skin.    Do  not  use  compressed  air  for  cleaning  or  drying  unless  the  pressure is/has been reduced to 30 psi (2.11 kg/cm2) or less.  When working with compressed air, always use chip guards eye protection and other personal protective equipment. 2-185

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