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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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INSPECTION - TM-5-4210-220-34_171
TM 5-4210-220-34 2-19. ENGINE - Continued 2-19.4 Rocker Arms, Cam Follower, and Push Rods. This task covers a. Removal b. Inspection c. Installation d. Repair TOOLS Batteries Disconnected (see TM 5-4210-220-12) Tool Kit, General Mechanic, Automotive, Both Engine Covers Removed NSN 5180-00-177-7033 (see TM 5-4210-220-12) J8932-01 Fuel Line Nut Wrench Both Rocker Covers Removed (see para.  2-19.3) J3092-01 Push Rod Remover/Installer J22738-02 Spring Tester MATERIALS/PARTS J22582 Engine Barring Tool 10, Appendix B Dry Cleaning Solvent 15, Appendix B Gear Oil EQUIPMENT CONDITION 17, Appendix B Engine Oil Main Engine Shutdown (see TM 5-4210-220-12) 5149510 Rocker Cover Gasket APU Shutdown (see TM 5-4210-220-12) NOTE Cylinder head need not be removed to carry out this task.  The following REMOVAL instructions assume cylinder head is not removed. REMOVAL (1) Tag and remove the fuel pipes from the injector and fuel connectors. NOTE Immediately after removing the fuel pipes, cover the  injector  fuel  inlet  and  outlet  openings  with  shipping caps to prevent dirt or foreign material from entering. (2) Turn the crankshaft with J22582, or crank the engine with starting motor, to bring the injector and valve rocker arms in line horizontally. NOTE Do not bar the crankshaft in a left-hand direction of rotation with a wrench or barring tool on the crankshaft bolt, because the bolt may loosen. (3) Remove  the  two  bolts  which  secure  the  rocker  arm  shaft  brackets  to  the  cylinder  head.    Remove  the brackets and shaft. NOTE When removing the rocker arm shaft, fold the three rocker arms back just far enough so the shaft can be removed.  Do not force the rocker arms all the way back with the shaft in place as this may impose a load that could bend the push rods. 2-174

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