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ENGINE - TM-5-4210-220-34_161
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Accessory Drive
TM 5-4210-220-34 2-19. ENGINE - Continued INSPECTION (1) Remove all loose scale and carbon that may have accumulated on the internal walls of the exhaust manifold. This is especially important on turbocharged engines because loose scale or carbon could enter and damage the turbocharger. (2) Examine the exhaust manifold studs for damage or wear, and replace as necessary.  Tighten new studs to 35 ft lb (47.5 Nm). (3) Make sure all gasket material is removed from cylinder head and exhaust manifold mating surface. (4) If installing old manifold, make sure it is not cracked or warped. INSTALLATION NOTE Ensure manifold interior is free from scale and carbon.  This will eliminate the possibility of turbocharger damage. (1) Place new gasket (8) over studs and up against the cylinder head. NOTE When installing the metal clad exhaust manifold gasket(s) be sure the crimped side of the gasket faces the cylinder head. (2) Lift right exhaust manifold (3) into engine compartment.  Position the manifold over the studs (7) and against the exhaust manifold gasket (8). (3) Install  the  hold-down  crabs  (5),  bevel  washers  (6),  and  nuts  (4)  on  the  studs  (7),  and  draw  the  exhaust manifold  up  against  the  gasket.    Set  the  bevel  washers  in  position  so  that  outer  diameter  will  rest  on  the manifold and the crown at the center is next to the nut.  Tighten the exhaust manifold stud nuts (4) from the center of the exhaust manifold outward, alternating toward either end.  Torque the nuts to 35 ft lb (47 Nm). (4) Install the right exhaust manifold to the turbocharger pipe (1) into position, and secure using seal clamps (2). Do not allow exhaust piping to impose excessive loads on turbocharger.  Tighten seal clamps firmly. (5) Install the left exhaust manifold similarly to steps 1 thru 4 preceding. 2-165

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