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REPLACEMENT (cont) - TM-5-4210-220-12_640
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TM-5-4210-220-12 Truck Firefighting: Powered Pumper: Foam and Water 500-GPM Capacity; Centrifugal Pump Power Takeoff Driven Manual
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REPLACEMENT (cont) - TM-5-4210-220-12_642
TM 5-4210-220-12 4-27.  TRANSMISSION - Continued 4-27.2  Transmission and Flexplate (21)  Tighten retaining bolts (1) to 50 ft lb (68 Nm).    Turn  the  bolts  an  additional  90  - 120   deg.   to   obtain   required   clamping force. (22)    Tighten  flexplate  assembly  bolts  (8)  to 115 ft lb (156 Nm). (23)  Remove bolts installed to align flexplates. (24)  Position transmission on transmission lift stand  and  push  stand  and  transmission under truck. (25)          Apply     gasket     eliminator     (item     14, Appendix E) to transmission/engine flange.    Raise  and  align  transmission  to engine. NOTE Installing  two  alignment  dowels  in  engine  flywheel  housing  will  help  during  installation  of transmission to engine.  Dowels should be 7/16 in. - 20 X 6 in. long. CAUTION Do not pull transmission and engine together with flywheel housing bolts.  Damage to flywheel pilot and crankshaft could result.  Transmission and engine must be pushed completely together before tightening bolts. (26)  With transmission flush and square with engine flywheel housing, install 24 bolts attaching transmission to engine. (27)  Tighten bolts to 65 ft lb (88 Nm). (28)    Install  12  bolts  through  starter  hole  opening,  to  attach  flexplate  to  flywheel.    Use  engine  barring  tool J22582 to rotate engine and transmission to install all bolts.  Tighten to 115 ft lb (156 Nm).  When all bolts have been tightened remove barring tool. (29)  Check isolators are in place and undamaged on frame brackets.  Install transmission support brackets to frame.  Install mounting brackets to transmission.  Align transmission and frame mounting brackets using  mounting  bolts  as  guides  and  by  raising/lowering  the  engine  support  bracket  (4,  Appendix  G) adjusting bolts.  Install snubbing washers and new locknuts and tighten to 170 ft lb (231 Nm). (30)  Remove engine support brackets (4, Appendix G). (31)  Install transmission dipstick to transmission pan. (32)  Install transmission dipstick upper support and bracket to transmission. 4-526

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