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Transmission and Flexplate
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TM-5-4210-220-12 Truck Firefighting: Powered Pumper: Foam and Water 500-GPM Capacity; Centrifugal Pump Power Takeoff Driven Manual
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REPLACEMENT (cont) - TM-5-4210-220-12_641
TM 5-4210-220-12 4-27.  TRANSMISSION - Continued (6)  Remove mounting bracket from transmission and mounting brackets from frame. (7)    Remove  steering  pump  support  bracket  (1)  from  right  side  of  the  engine.    Lift  steering  pump  and bracket out of the way and secure with mechanics wire. (8)  Install engine support brackets (4, Appendix G) to rear side of engine pads on engine flywheel housing. Attach brackets with 5/8 - 11 X 1 1/2 in. bolts, 6 each side.  Adjust bracket adjusting bolts until rear of engine is supported by frame. (9)  Remove floor jack from transmission. (10)    Position  transmission  lifting  stand  under  transmission.    Attach  support  brackets  and  safety  chains. Adjust height and angle to properly support transmission. (11)    Using  removed  starter  mounting  hole  as  an  access  hole,  remove  12  bolts  attaching  flexplate  to transmission flywheel.  Barr engine with J22582 to remove flexplate bolts. (12)  Remove inspection plate from top left hand of torque converter housing.  Remove 24 bolts attaching transmission   housing   to   engine   flywheel   housing,   three   bolts   are   accessed   through   the   torque converter housing inspection plate. (13)  Pry transmission rearward from engine flywheel housing.  Continue to move transmission rearward until it can be lowered clear of engine. (14)  Remove  transmission and  lifting stand from underneath truck. (15)    Remove  flexplate  assembly  from  engine crankshaft by removing six bolts (1) and retaining    plate    (2).    Remove    flexplate assembly (3). (16)  Remove retaining bolts (8) from hub (4). (17)  Separate drive discs (5 and 6).  Check for cracked    centers    or    damaged    exterior mounting  holes.    Replace  any  damaged plates. (18)  Assemble flexplate hub (4), drive disc (5 and  6),  retainer  (7),  and  retaining  bolts (8).  Do not tighten bolts. (19)    Apply  antiseize  (item  4,  Appendix  E)  to bolts  (1).    Align  flexplate  assembly  and retaining   plate   (2)      on   crankshaft   and install bolts (1).  Do not tighten bolts. (20)  Align flex discs by installing two 1/2 in. nuts and bolts on outer circumference of disc assembly 180 deg. apart.  Tighten to hold in position. 4-525

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