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REPAIR (cont) - TM-5-4210-220-12_527
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TM-5-4210-220-12 Truck Firefighting: Powered Pumper: Foam and Water 500-GPM Capacity; Centrifugal Pump Power Takeoff Driven Manual
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REPAIR (cont) - TM-5-4210-220-12_529
TM 5-4210-220-12 4-23.  FUEL SYSTEM AND AIR INTAKE - Continued 4-23.5 Fuel Pump - Continued (24) Support the body on wooden blocks.  Insert the pilot of the installer in the pump body, so the seal starts straight into the pump flange. (25) Drive the seal into the body until it bottoms. (26) Remove    installer,  slide  the  adaptor  J1508-9  over  the  pilot.    The  shorter  snout  should  be  towards  the handle. (27) Slide the second seal onto the pilot with the spring side toward the handle. (28) Insert  the  pilot  into  the  pump  body  and  drive  the  seal  until  the  shoulder  of  the  adaptor  just  contacts  the pump body. (29) Clamp pump body, flange to flange, between the soft jaws of a bench vise.  Pump valve cavity must be up. (30) Lubricate  the  outside  of  the  relief  valve.    Place  it  in  the  valve  cavity,  hollow  end  up.    Insert  the  spring inside of the valve seat, and pin inside the spring. (31) Fit a new gasket over the valve plug.  Place plug over the spring and thread it into the pump body.  Tighten to 18 ft lb (24 Nm). (32) Push the fuel pump drive gear over the end of the non-squared end of the drive shaft.  The slot in the gear must face the non-squared end of the shaft.  (Do not push on from squared end, otherwise lip seal area of shaft will be damaged). (33) Press the drive gear beyond the gear retaining ball detent.  Place the gear retaining ball in the detent and press gear back until the ball contacts the end of the slot in the gear. (34) Mount  fuel  pump  in  holding  fixture  J1508-10.    Lubricate  the  pump  shaft  with  engine  oil  and  insert  the square end of the shaft into the opening on the gear side of the pump body.  Push the shaft through the oil seals carefully until the gear is in the pump cavity. 4-404

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