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REPAIR (cont) - TM-5-4210-220-12_487
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TM-5-4210-220-12 Truck Firefighting: Powered Pumper: Foam and Water 500-GPM Capacity; Centrifugal Pump Power Takeoff Driven Manual
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INSTALLATION - TM-5-4210-220-12_489
TM 5-4210-220-12 4-22.  AIR SYSTEM - Continued 4-22.8 Service Brake Valve. This task covers a. Removal b. Installation c. Repair TOOLS MATERIALS/PARTS Shop Equipment, Automotive 22, Appendix E Pipe Sealant Maintenance and Repair, NSN 4910-00-754-0705 EQUIPMENT CONDITION Main Engine Shutdown (see para. 2-10) APU Shutdown (see para. 2-12) Batteries Disconnected (see para. 4-24) Truck Wheels Blocked All Air Tanks Drained WARNING Death or serious injury could occur if compressed air is directed against the skin.  Always drain all air tanks via the draincocks prior to maintaining the service brake valve. NOTE The service brake valve is installed on the air manifold plate located beneath the dash on the drivers side of the cab. To remove whole brake pedal assembly, refer to REMOVAL, steps 1 thru 6.  To remove just the internal parts of the valve, refer to REMOVAL, steps 7 thru 11.  Similarly, to install just the internal parts of the valve, refer to INSTALLATION, steps 4 thru 18.  The internal parts of the brake valve can be removed and repaired with the valve body remaining in the truck. REMOVAL (1) Tag    and    remove    wires    from    the    four pressure   switches   (7,   8)   mounted   on   the brake valve. (2) Tag and disconnect the three air lines (A, B, C)   connected   to   the   front   of   the   brake valve. (3) Remove bolts (4) and nuts (6) to disconnect steering support brackets (5) from plate. (4) While  supporting  the  plate  (1),  remove  the six screws (3) and locknuts (2). (5) Tag and remove the four hoses (D, E, F, G) connected to the back of the brake valve. 4-362

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