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INSTALLATION - TM-5-4210-220-12_462
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TM-5-4210-220-12 Truck Firefighting: Powered Pumper: Foam and Water 500-GPM Capacity; Centrifugal Pump Power Takeoff Driven Manual
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INSTALLATION - TM-5-4210-220-12_464
TM 5-4210-220-12 4-21.  EXHAUST SYSTEM - Continued 4-21.2  Exhaust Pipe Assembly This task covers a. Removal b. Inspection c. Installation TOOLS MATERIALS/PARTS Tool Kit, General Mechanic, 89528-K Clamp, Seal NSN 5180-00-177-7033 89559-K Clamp 89510-K Clamp-V EQUIPMENT CONDITION 89688-K Tube Main Engine Shutdown (see para. 2-10) 89781-K Elbow APU Shutdown (see para. 2-12) 101851 Tube Batteries Disconnected (see para. 4-24) 89613-K Tube, Flexible Pump Body and Hose Body Heat Shields Removed 101623 Elbow, Weldment (see para. 4-11) Muffler Removed (see para. 4-21.1) WARNING Exhaust  parts  can  be  hot  enough  to  cause  severe  burns.    Allow  exhaust  system  to  cool  before servicing. REMOVAL (1) Remove remote drain handle from turret pipe drain valve.  Pull rod clear of underside of truck. (2) Remove seal clamp (3) from upper end of flex tube (4). (3) Remove clamp (1) and elbow weldment (2) from turbocharger. (4) Separate elbow weldment from flex tube. (5) Remove the remaining exhaust pipe by slipping it down through the frame. (6) Remove seal clamp (3) from  lower end of flex tube and four flat-band clamps (7) between elbows and tubes.  Break or twist apart remaining exhaust pipe. INSPECTION (1) Inspect all parts for corrosion.  Excessive corrosion resulting in holes or flaking is cause for rejection. (2) Replace any part falling inspection. INSTALLATION (1) Install elbow weldment (2) on turbocharger with clamp (1) Do not tighten. (2) Fit together the flex tube (4), tube (6), three elbows (8, 9 and 10) and tube (11). 4-336

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