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Radiator Overflow Hose Repair
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TM-5-4210-220-12 Truck Firefighting: Powered Pumper: Foam and Water 500-GPM Capacity; Centrifugal Pump Power Takeoff Driven Manual
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Radiator Shroud Repair
TM 5-4210-220-12 4-20.  RADIATOR AND COOLING SYSTEM - Continued (3) If  the  valve  body  seal  leaks,  tighten  body  nut  (2) until leak stops. (4) If leak does not stop, drain the radiator and either. (a)    remove valve body by unscrewing body nut (2) and replace the body seal, or (b)    replace the valve, see below. (5) If tightening does not stop leaks or the valve seat leaks,  replace  the  valve.    Drain  radiator  via  the valve.    The  cooling  capacity  is  about  16  gal  (60 L). (6) Remove pipe clamp (6) and drain hose (7). (7) Holding the valve body, unscrew the street elbow (4) from the valve. (8) Remove   valve   handle   and   holding   the   reducer bushing  (7)  unscrew  valve  (3).    If  nipple  (2)  is removed with valve, remove nipple from valve. (9) Install  nipple  (2)  and  new  valve  (3)  on  reducer bushing (1. ) Coat threads with pipe sealant (item 22, Appendix E) before installation. (10) Install   elbow/barbed   nipple   assembly   on   valve using   pipe   sealant   (item   22,   Appendix   E)   on threads. (11) Install  hose  (7)  and  hose  clamp  (6)  on  barbed nipple. (12) Refill radiator and start engine, top up radiator as required.  Be sure winterization valves on engine are open. (13) Bleed  air  from  the  winterization  heater  inlet  hose (In the pump body).  Top up radiator as required. (14) Replace  radiator  cap  and  allow  engine  to  reach working  temperature.    Inspect  fittings  for  leaks. Tighten fittings as required. 4-321

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