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Heater Fan and Fan Bearings Repair - Continued - TM-5-4210-220-12_443
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REMOVAL - TM-5-4210-220-12_445
TM 5-4210-220-12 4-20.  RADIATOR AND COOLING SYSTEM. 4-20.1  Radiator and Shutter Assembly. This task covers a. Removal b. Installation c. Repair TOOLS MATERIALS/PARTS Shop Equipment, Automotive 22, Appendix E Pipe Sealant Maintenance and Repair, 25, Appendix E Sealant NSN 4910-00-754-0705 104065 Radiator Lifting Beam PERSONNEL REQUIRED - 3 EQUIPMENT CONDITION Main Engine Shutdown (see para. 2-10) APU Shutdown (see para. 2-12) Batteries Disconnected (see para. 4-24) Engine Compartment Covers Removed (see para. 4-12.11) Roof Canopy Removed (see para. 4-12.11) (Including Air Filter) Truck Wheels Blocked All Air Tanks Drained WARNING Engine coolant can cause severe burns.  Allow engine to cool before attempting to maintain the radiator. NOTE The radiator can only be removed through roof canopy.  The workshop should be equipped with an overhead crane with a ground clearance of at least 16 ft (4.9 m).  The radiator weighs 300 lb (135 kg). REMOVAL (1)  Drain the radiator via the valve (1) on the right-hand side of the radiator.  Cooling system capacity is about 16 gal (60 L). (2) Remove drain hose (2) and handle (3).  Then unscrew drain valve (1) and nipple (4) from radiator (5). (3)  Tag and disconnect air line (6) between multistat and fan clutch, and air line (7) between multistat and radiator shutter.  Disconnect hoses at multistat (8). (4)  Loosen four gear clamps (9).  Pull upper hoses (10) from radiator connection.  Remove clamp (11) and pull hose (12) from radiator connection.  Twist upper tubes (12) 1/4 turn inward. (5)  Loosen radiator connection on hose (13) and remove radiator overflow hose (14).  Position hoses so they do not interfere with removal. 4-314

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