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Heater Core Repair.
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TM-5-4210-220-12 Truck Firefighting: Powered Pumper: Foam and Water 500-GPM Capacity; Centrifugal Pump Power Takeoff Driven Manual
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INSTALLATION - TM-5-4210-220-12_431
TM 5-4210-220-12 4-19.  WINTERIZATION SYSTEM. 4-19 1 5 Winterization Heater. This task covers a Removal b Installation c. Repair TOOLS Tool Kit, Master Mechanic, NSN 5180-00-699-5273 2, Appendix G Electrode Alignment Gage (For Repair Only) EQUIPMENT CONDITION Main Engine Shutdown (see para. 2-10) APU Shutdown (see para. 2-12) Batteries Disconnected (see para. 4-24.12) MATERIALS/PARTS DBW300-21 Winterization Heater MS51922-17 Locknut PERSONNEL REQUIRED - 2 WARNING Engine coolant can cause severe burns.  Allow engine to cool before attempting to maintain the winterization heater. NOTE System should be checked only when temperature is between 35 - 45 deg. F (2 - 7 deg. C). REMOVAL (1) Remove pump body access door. (2) The heater can be isolated by using two pairs of hose  crimp  retaining  pliers,  one  on  the  heater inlet,    and    one    on    the    heater    outlet    hose. Otherwise,    place    container    beneath    radiator drain  hose.    Open  radiator  valve  and  drain  all coolant. (3)    Disconnect electrical plugs (6) to heater. (4) Loosen hose clamps (3) on inlet and outlet water hoses   and   pull   hoses   of   heater   fittings.      Tag water pipes. (5) Loosen   hose   clamps   and   fuel   lines   and   pull hoses off connectors.  Plug and tag fuel lines. (6) Detach     exhaust     pipe     (7)     from     heater     by removing hose clamp. (7) Remove capscrews (8) and locknuts (9) attaching heater to mounting brackets.  Discard locknuts. (8) Carefully supporting heater, pull heater out of pump body via the pump body access door. 4-300

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